There are two ways in which ropes can be made. One is using natural fibres and the other is using the synthetic ones. The natural fibres examples are: sisal, hem, cotton, jute and flax. Ropes are made from these fibres. The synthetic ropes are made using polyester, nylon polypropylene etc. In this article we will be dealing with the manufacturing of ropes out of natural fibres like jute, cotton and flax. The steps that are used in manufacturing ropes from fibres are: The raw fibres get treated with natural oil. Then various machines are used on the oil treated fibres for producing straightened fibres that are away from dirt & sediments – which is called silver. Then the silver is converted into yarn by compressing them using drawing machine and twisting them. The yarns are passed through register plates and compression tube in order to form rope.
The four main steps involved in the manufacturing of ropes from natural fibres
The four main steps adapted to create rope from natural fibres are:
- The fibres are treated with natural oil for lubricating the same
- Then the straightened fibres pass through various machines – by which they get straightened and removed from dirt & sediments – to form silver
- The silver is passed through compressing drawing machines and is twisted to form yarn
- The yarns are sent through register plates and compression tubes in order to form rope
The fibres are treated with natural oil for lubricating the same
The fibres are treated with natural oil for lubricating them. For example: if you wish to make jute ropes then the jute rope that you get from Jute Rope Suppliers in India are made by treating the jute fibres with natural oil. This is the first step. Many steps follow this; that converts the fibres into strong ropes. The same are discussed below.
Then the straightened fibres pass through various machines – by which they get straightened and removed from dirt & sediments – to form silver
The oil treated fibres then move through various machines so that they get straightened. Not only straightening but also the removal of the dirt is done by this. The dirt & sediments gets discarded in this step and the straightened fibres are gathered at the end of this process. The straightened fibre thus got is called as silver.
The silver is passed through compressing drawing machines and is twisted to form yarn
The silver is passed through compressing drawing machines. They are then twisted to form yarns. It is this yarn that is used in the manufacturing of ropes.
The yarns are sent through register plates and compression tubes in order to form rope
The yarns are sent through register plates and compression tubes. The register plates limit the amount of yarn being entered into the compression tube. The same helps the compression tubes in doing its functionality well. Each compression tube twists in specific direction. In order to make a rope that has three yarns used in its making; there will be three register plates and three compression tubes. The three strands coming out of the three different compression tubes are braided for making braided ropes.
This is how ropes are made out of the natural fibres. Ropes are made not only out of natural fibres but also from artificial materials like nylon. Nylon Rope Manufacturer in India offers you with nylon ropes that are very strong and can be used for various purposes. The three main steps involved in making ropes out of natural fibres are: (1) treating the fibres with oil (2) straightening them and removing dirt & sediments from them in order to form silver (3) The silver is then compressed and twisted to form yarns (4) The yarns are passed through register plates and compression tubes to create ropes. Note: The number of register plates & compression tubes used is equal to the number of yarns used for manufacturing the rope.